Attention ensures safety in conductor works

The safety of conductor works at Fingrid worksites is based on thorough planning, teamwork and continuous supervision. Every employee plays a key role in managing risks, as even the smallest mistake can cause serious danger.
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Fingrid’s Lake Line project is a 300-kilometre transmission line project involving the construction of two circuits and the installation of altogether approximately 5,100 kilometres of conductors.

In such a large-scale project, the safety of conductor works is a priority that is highlighted at all times. The importance of carefulness cannot be overemphasised.

“To date, no accidents have occurred in the project, knock on wood. Human error can cause serious incidents,” says Tommi Olsson, Project Manager at Fingrid.

There are many specific risks associated with conductor works due to induced voltage and working at heights. Especially a live 400 kilovolt power line next to the line under construction can pose a hazard.

“Even though the transmission line being built is de-energised, a voltage of up to 20 kilovolts can be induced from a live parallel line,” Olsson reminds.

Safety is taken seriously at Fingrid worksites. Every employee must strictly follow safety plans and guidelines. In addition, Fingrid organises training on additional earthing at the worksites.

“Training and thorough risk assessment help us avoid accidents. It requires skill and attention from every person on the worksite.”

Safety starts from planning

Ensuring safety begins before the contract is even agreed on, that is, at the bid stage.

Jaakko Hämäläinen, Project Manager at Destia, explains that the worksite area, project schedules and available resources are carefully reviewed in the bid in order to define the requirements of the conductor worksite and how to ensure its safety.

“As part of planning, we map out the environment and any unusual aspects, such as highway or electric railway crossings. They require special attention and precision,” he says.

Fingrid has established worksite safety requirements that its suppliers follow without exception. The planning of additional earthing is a crucial safety aspect of conductor works. Based on Fingrid’s requirements, the plans accurately specify the additional earthing needs of each tower site.

Special attention is required at transmission line junctions. Plans concerning these locations are drawn up and approved separately. After Fingrid approves the supplier’s plan, a detailed work phase plan with a separate risk assessment is prepared before commencing the contract. This plan is reviewed with the entire team, and finally, each employee acknowledges it as approved.

“The work phase plan is always reviewed in dialogue with everyone involved in the operation, and the installation technicians can share their own observations. This ensures that everyone knows what to do and how to do it,” explains Mika Ahonen, Site Manager at Destia.

“In conductor works, safety is monitored by the entire team,” says Mika Ahonen, Site Manager at Destia.

No one is left alone at the worksite

Once the plans have been approved and reviewed by the team, the contract can start at the conductor worksite.

Safety is constantly taken care of, and attention cannot slip even for a moment.

“We work in pairs to be able to monitor the work of our colleagues and to ensure that no one is left alone,” says Santeri Mäkeläinen, transmission line installation technician at Destia.

He has eight years of experience from conductor contracts. For new employees, Mäkeläinen emphasises that one should always ask if there is any uncertainty about work methods. One should always think before they act.

“You need to pay attention and know what you are doing at all times. Never forget that we are dealing with enormous forces,” Mäkeläinen adds.

Interaction is particularly critical during conductor works. Responsibility for the monitoring of safety does not fall only with work management and the worksite supervisor, but it is shared by the entire team.

“We are in constant contact with each other in a group call, and if the connection breaks for any reason, the work is interrupted immediately,” says Mäkeläinen.

The thing to impress upon everyone is that unearthed conductors should be treated as if they were energised.

“This is vital when you’re working next to a 400-kilovolt transmission line that can induce a life-threatening voltage,” Ahonen points out.

Protective scaffolding is placed at road crossings to prevent conductors from getting into contact with vehicles if they should fall towards the ground for any reason. The purpose is that conductors are always kept tight and firmly off the ground, but this too is a matter better played safe.

“When pulling conductors, no one is allowed under them. There is always a risk that a conductor comes loose or breaks. Teams are given clear instructions on this, and they must be followed without exception,” Ahonen clarifies.

Additional earthing – the cornerstone of electrical work safety

Additional earthing is an essential safety measure that eliminates hazardous induced voltages and ensures that the high-voltage installation site is unenergised.

Fingrid has specified the minimum requirements for additional earthing to ensure safety at all of its worksites, including substations, transmission lines and reserve power plants. Additional earthing consists of three phases: assessment of needs before the work begins, planning and implementation.

“The supplier draws up a written plan that is submitted to a Fingrid grid operation specialist for approval. After that, teams are familiarised with the plan’s details, and the earthing is implemented,” explains Jani Pelvo, Senior Expert at
Fingrid.

Plans must be carefully followed on the worksite to avoid accidents.

For example, a near miss occurred at a transmission line worksite when a metal pilot line was not earthed in compliance with the requirements.

“Linemen working on the pilot line were too close to or even in contact with the metal pilot line that had no additional earthing. Luckily, there were no personal injuries this time,” Pelvo recounts.

In addition to conductors, induced voltage may be present in unearthed overhead ground wires and tow ropes. Additional earthing compatible with the requirements must be planned for them too, if they need to be touched when working.

Planning also ensures that the necessary equipment is available at the work site to prevent delays caused by delivering them afterwards. One time, a hazardous incident occurred when an operator disconnected a line clamp without an earthing stick.

“The line clamps of the additional earthing tool to be moved must always be connected and disconnected using an earthing stick, and no part of the body may enter the live working zone of the component to be earthed,” Pelvo advises.

The planning of additional earthing takes account of the structures and safety distances of the worksite to ensure successful and safe earthing. On the worksite, it must be ensured that all parties understand the significance of the planned additional earthing, and the work may only start after the additional earthing connections are made according to plan.

Particular attention should be paid at sites where multiple teams operate simultaneously. For example, a hazardous incident was caused at a worksite when the work was initiated before the additional earthing was complete.

“The case emphasises the importance of coordination and electrical safety monitoring during work. Operations may only commence after the additional earthing connections have been made in accordance with the approved plan and the permit to start working is obtained from the electrical safety supervisor.”

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